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Vespa Bravo 1986

I thought i didn’t need more mopeds for now, but then a old friend messaged me. He had this Vespa Bravo that he couldn’t get done. Everything was disassembled, engine and everything. The price was ok and included delivery, so i felt it was my duty to save this (once) fine Moped.

2016-09-06-10-58-00-custom

My first plan was to assemble everything as is, but the paintjob is just terrible . Everything is sprayed over, it needs a new paintjob.

 

The engine got a quick cleanup, new bearings and seals. The crankshaft was a bit abused, i’m giving it a chance. I’m running a original cylinder, the inlet timing and restriction are modified a bit. Just enough to pull a grown man, no racing engine… yet!

 

More information is found in the image descriptions, i will update the galleries with additional pictures when i get more work done.

Puch Maxi E50 clutch tuning

To get better acceleration on my Puch Maxi, I adjusted my clutch to engage later at a higher engine speed. There isn’t much bottom end in the Airsal kit, with a heavy gear ratio it needs to build up some RPM before take-off.

E50 Maxi Clutch

I started with some stiffer springs, with as much preload as possible. Then i took about 12 gram weight of every clutch shoe. I ended up taking it down to 73 gram before i was happy with the result. I wouldn’t mind making them even lighter. Remeber to get an even weight and spring adjustment on all shoes.

Puch Maxi 2016 Update

I haven’t used my Puch Maxi in a long time, the aftermarket wire rims and cheap tires had a bit of vibration and the engine lacked power. I bought some Grimeca cast wheels and nice Schwalbe tires. For the tuning i got a new engine from my friend and club member Esben, don’t want to race the original number match engine.

Puch Maxi

I rebuild the spare engine with new bearings, seals and a stuffed DMP crankshaft. The topend is a 45 mm Airsal 4 port cylinder with a DMP head, the head isn’t designed correctly, i will need to make some adjusting. I started with a 15 mm Bing replica, but liked the 12 mm original square Bing more. The exhaust is a Jamarcol straight pipe, doesn’t make much noise and has pretty good performance. I need to adjust the clutch with lighter shoes and stiffer springs, there is not much bottom end in this Airsal kit.

More pictures and comments in the gallery below:

Kreidler RS 5 speed – engine

I bought the cheapest 5 speed engine i could find, it’s in a rough state but should work after a restauration. It’s had a hard life since 1967, maybe as a motocross engine?

RS Engine

I will rebuild everything, a bit of aluminium welding, thread repairs, flattening the mating surfaces, new bearings, seals, crankshaft etc.

The setup will be a 6,25 HP replica, 40 mm cylinder, 20 mm Bing, 32 mm cigar exhaust.

Lets see the progress so far, remember to look for picture comments and check back for more updates in the future.

Kreidler RS 5 speed – frame

Say hi to my latest restoration project. I got a 3 speed Kreidler RMC from my brother, when i found a 5 speed engine i decided to convert and register it as a motorcycle. So it will become a RS model with a 6,25 HP setup. This should be good for 85 km/h, and the police can’t do anything about me riding more than 30 km/h 😉

I will try to reuse as many parts as possible, and keep a bit of patina. I like to use my bikes and not to worry about scratches. So i’m spending many hours with cleaning, bending and buffing.

I’m also swapping the 6V points ignition to a Kokusan 12V CDI model, more on that later.

Lets see the progress so far, remember to look for picture comments and check back for more updates in the future.

Fole Moped Dragrace 2015

We attended a fun moped dragrace at a large vintage moped meeting. This was our budget racers first test against other mopeds. It went great, if our driver hadn’t missed a gearshift in the final race, we would have taken the golden cylinderhead home that day.

Here is some onboard footage from our budget Monza dragracer: